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machines in cement plant mining companies vibrating

Rotary Kiln

Rotary Kiln

Rotary kiln is also known as lime rotary kiln.

Product specification:Φ2.5×40m-Φ6.0×95m

Production capacity:168-10000t/h

Rotation speed:0.1–5 r/min

Applied materials: roasting cement clinker in the industries of metallurgy, refractory matter and chemical plant.

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good vibrations at thecement plant| evolution

The Českomoravský Cement plant at Radotín in the Czech Republic had been experiencing unplanned stops due to damaged gearboxes. But thanks to a vibration analysis solution from SKF, the cement producer was able to put an end to the problem

Twenty years ago, when managers at cement producer Českomoravský Cement decided to replace the gearboxes for the two grinding mill drives at the company’s plant in the town of Radotín, situated just outside the Czech capital of Prague, they didn’t foresee any problems. After all, the specifications of the new gearboxes – including their design, dimensions, gear arrangement, gear sizing and choice of bearing types – were customized to the needs of the plant

Even when the new equipment began malfunctioning within months of its installation, the managers weren’t too worried. They assumed it was just teething trouble, and besides, the new gearboxes had come with a five-year guarantee, which in practice, due to various issues, was extended to 10 years. Fixing the problems wouldn’t cost a penny for Českomoravský Cement, or its owner, the Heidelberg Cement Group

good vibrations at thecement plant| evolution

“Each time it happened, it usually meant a shutdown of the whole cement grinding line for several days, which reduced our capacity by half,” explains Pavel Nevlud, head of the plant’s central maintenance department. “And although the machinery suppliers kept adjusting and adapting the components, the rate of failure frequency did not change.”

The trouble was that although the gearboxes were fitted with sensors for monitoring bearing and oil temperatures, and although there was an oil-flow sensor in the lubrication circuit, they were not equipped with vibration sensors. This meant that any damage was usually identified late in the deterioration process, when the gearbox noise was too loud to be ignored or when a significant temperature rise was recorded in a damaged bearing

“What we really needed was to eliminate as much as possible the extent of the damage in the event of a future gearbox failure,” Nevlud recalls. To do that, it was necessary to identify problems as early as possible

good vibrations at thecement plant| evolution

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Cement Vibrating Table Machine for concrete molds Concrete moulds vibrating table machine introdouction: 1. ZDP vibrating table is also called vibrating platform. Quantity: 1 unit for each Vibrating table machine Details: It is mainly used for adjusting the vibrating speed according to the users' demand. Product show ZDP500 Concrete vibrating table machine Size 500(L) * 500 (W) * 450mm (H) FOB Price 450USD Details ZDP500 vibrating table Machine

5. Through adjusting the location of vibrating motor,to realize the 3-dimension vibration. About quality Welcome to our factory and check the quality of product. We will send you the video and pictures before shipment after you order

ZDP Series Vibrating Table The vibration tables can be found in a open or closed design and can also be designed for the demand of a sanitary environment. Vibration table is used in the production process for Particles, powdery materials from the bulk to the form of a massive shape. We mainly produces DZ series vibrating screen,linear vibration sieve,test sieve,vibration conveyor,vibration feeder and other handling equipments

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