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iron ore pelletizing process: an overview | intechopen

Open Access is an initiative that aims to make scientific research freely available to all. To date our community has made over 100 million downloads. It’s based on principles of collaboration, unobstructed discovery, and, most importantly, scientific progression. As PhD students, we found it difficult to access the research we needed, so we decided to create a new Open Access publisher that levels the playing field for scientists across the world. How? By making research easy to access, and puts the academic needs of the researchers before the business interests of publishers

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The iron ore production has significantly expanded in recent years, owing to increasing steel demands in developing countries. However, the content of iron in ore deposits has deteriorated and low-grade iron ore has been processed. The fines resulting from the concentration process must be agglomerated for use in iron and steelmaking. This chapter shows the status of the pelletizing process with a special focus on binders. Bentonite is the most used binder due to favorable mechanical and metallurgical pellet properties, but it contains impurities especially silica and alumina. The importance of many researches concerning alternative binders is also discussed in this chapter. Better quality wet, dry, preheated, and fired pellets can be produced with combined binders, such as organic and inorganic salts, when compared with bentonite-bonded pellets. While organic binders provide sufficient wet and dry pellet strengths, inorganic salts provide the required preheated and fired pellet strengths

iron ore pelletizing process: an overview | intechopen

Iron ore and iron ore pellets are important sources of iron for manufacturing steel. The iron ore production has significantly expanded in recent years, owing to increasing steel demands in developing countries, such as China and India. However, the content of iron ore in deposits has deteriorated and low-grade iron ore has been processed. The fines resulting from the enrichment by separation after liberation by size reduction must be agglomerated in a pelletizing plant. Consequently, the number of pelletizing plants is expected to increase in the future

The quality requirements of pellet, such as physical, chemical and metallurgical specifications, depend on each ironmaking furnace and those requirements influence the operation of the iron ore pelletizing plant

The idea of rolling moist fine ore in a drum to form balls and then drying and firing it was first patented by A. G. Andersson in Sweden in 1912. Further development was performed to bring the idea to reality. In 1943, E. W. Davies and co-workers demonstrated the process using an experimental shaft furnace. Commercial operation started in the 1950s in Sweden using vertical-shaft-kilns for firing the pellets. Plant capacities were between 10,000 and 60,000 tons/year [1]

iron ore pelletizing process: an overview | intechopen

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